Optimization and certification of the welding process for pipes made from a new super-duplex steel

Participants:

TUBACEX

Programme:

Self-financing

Sectors:

Steel mills and foundries

Technologies:

Materials

Arc

Scope

For the chemical industry, specifically in industrial plants dedicated to the production of fertilizers, it is a challenge to ensure good properties in the joints of duplex or super-duplex steels used in the manufacture of pipes for various infrastructures. This is particularly important when performing field welds, especially when the welds are exposed to highly corrosive environments. The main objective is to ensure good mechanical properties, with an adequate balance between strength and toughness, along with good corrosion resistance for both the weld and the heat-affected zone, preventing the formation of brittle intermetallic phases and ensuring a proper balance between austenite and ferrite phases.

Solution

LORTEK participates in this project in the design and definition phase of the butt welding process for pipes made from a new super-duplex steel being developed by the Basque company TUBACEX. LORTEK defines various levels of action to address the described issues:

  • Identification of the influence of critical parameters in the welding process of the super-duplex steel by TUBACEX:
    • Heat input
    • Interpass temperature
  • Certification of both automatic and manual TIG welding processes.

The image includes a detail of one of the welding procedures developed by LORTEK for TUBACEX within the framework of this project.