Simulation

Develop and implement new systems for advanced control of the rotary friction welding process. To achieve this, a new process control system will be developed as well as critical sub-systems capable of providing the performance characteristics demanded by highly demanding applications from the control point of view in the manufacture of components by rotary friction welding.

The LightBEE project addresses a vital challenge: optimizing battery carrier design for manufacturability. Integrating key manufacturing technologies, it aims to create an advanced battery carrier with lightweight construction, cost-effectiveness, eco-friendly manufacturing, and enhanced crashworthiness. The goal is to overcome barriers in designing high added-value components, achieving a lighter, safer, cost-effective, and environmentally friendly carrier through the use of lightweight materials, multi-material solutions, and advanced joining techniques. This approach marks a significant step towards sustainable and efficient electric vehicles.

Digitalisation of a tube manufacturing line for product quality monitoring and improvement. Key process variables such as temperature and forming pressure will be obtained. The quality of the current sensor system will be assessed and additional sensors for deeper understanding will be considered. Data will be integrated into a digital platform for real-time monitoring and history log access. This project will facilitate the identification of manufacturing patterns, detecting improvements and accurate process optimisation.